Risk / Escalation Management

Following a summary of our responsibilities and tasks for sucessfull project improvements
Escalation Project: Axle carrier Chassis Assembly

Responsibilities

Production output deviation improvement

Tasks

  • Increase of daily production output based in Lean Production implementation

Tasks

  • Improvement of simple part supply to production line

Tasks

  • Operator handling procedure improvement

Responsibilities

Dimensional quality deviation improvement

Tasks

  • Match between main product characteristics and deviation by statistical evaluation -> prioritization of needed actions

Tasks

  • Significant rework reduction by daily statistical evaluation of rework causes -> production adjustment advise and training

Tasks

  • Significant scrap reduction by daily review of measurement results with following production adjustment advise and supervision
Project: Launch Crash Management System

Responsibilities

Plant / Launch Management (Green Field Plant)

Tasks

  • Setup and implementation of infrastructure in all plant departments

Tasks

  • Production line ramp up including training of all involved departments

Tasks

  • Planning and support of all activities for final PPAP acceptance

Responsibilities

Escalation Management

Tasks

  • Close interaction with all departments for preparation of status reports to Management / customer to avoid imminent escalation procedure

Tasks

  • Setup of Task Force Team including responsibility definition

Tasks

  • Compilation of Master Timing Plan with all needed actions
Project: Painting Performance

Responsibilities

Setup of improvement action list according customer audit findings

Tasks

  • Short frequency supervision of scheduled improvement actions

Tasks

  • Organization of internal / external expertise (specialists, lab, university,…)

Tasks

  • Collection on time of ongoing actions and preparation of status report of improvement procedure for Top-Management and customer

Responsibilities

Historical data preparation and analysis for risk calculation

Tasks

  • Production history investigation (process, chemicals, suppliers,…)

Tasks

  • Scenario preparation for risk containment calculation

Tasks

  • Lead of production plant internal risk case procedure activities
Project: Field Complain

Responsibilities

Organization, support and control of immediate actions

Tasks

  • Production / quality process review focused on complain operation

Tasks

  • Organization of (immediate) improvement action implementation

Tasks

  • Collection of ongoing actions and preparation of status report of improvement procedure for Top-Management and customer

Responsibilities

Risk containment calculation by production process review

Tasks

  • Setup of multifunctional Task Force Team

Tasks

  • Support and moderation of root cause analysis by Task Force Team

Tasks

  • Risk containment calculation based on identified root cause

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