Quality – APQP / R@R / PPAP

Following a summary of our responsibilities and tasks for sucessfull project improvements
Project: Axle carrier Chassis Assembly

Responsibilities

Rectification of quality deviation in series production

Tasks

  • Match between main product characteristics and deviation by statistical evaluation

Tasks

  • Prioritization of needed actions for product / process improvement

Tasks

  • Preparation and agreement of temporary deviation approval with customer meanwhile production process improvement

Responsibilities

Implementation of robust quality monitoring procedure

Tasks

  • Q-Gates / Red-Rabbits definition

Tasks

  • Implementation of Q-Gates / Red-Rabbits including training

Task

  • Measurement / test frequency adjustment considering capacity / cost
Project: Reduction / Dispose of Sorting Company need

Responsibilities

Evaluation of non conforming deliveries to customer

Tasks

  • Statistical overview preparation of occurred quality complains

Tasks

  • Root cause analysis by problem solving sheet use

Tasks

  • Monitoring of improvement actions according root cause analysis

Responsibilities

Internal Audit

Tasks

  • Evaluation of production process according root cause analysis

Tasks

  • Preparation of detailed action plan based on findings and monitoring of improvement implementation on time

Tasks

  • Improvement evaluation by audit
Project: Chassis Components – Assembly / Single parts

Responsibilities

Advanced Quality planning

Tasks

  • APQP planning and team moderation
  • FMEA (Design and Process)

Tasks

  • QM-Plan (Control-Plan, measurement plan)
  • MSA and SPC

Tasks

  • IRM, feasibility study, drawing review and release
  • R@R and PPAP (acc. Internal milestones and customer requirements)
Project: Chassis Component

Responsibilities

Implementation of APQP documents in series production

Tasks

  • Detailed review of APQP documents

Tasks

  • Match between APQP documents and plant conditions

Tasks

  • Support / moderation / preparation of document adaptation process acc. needs considering all requirements of the customer

Responsibilities

Implementation of adapted quality documents in plant

Tasks

  • Scheduling / monitoring of new APQP documents implementation actions

Tasks

  • Support in quality procedure implementation until PPAP

Tasks

  • Lead of lessons learned team

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