Quality – APQP / R@R / PPAP

Responsibilities

Rectification of quality deviation in series production

Tasks

• Match between main product characteristics and deviation by statistical evaluation

Tasks

• Prioritization of needed actions for product / process improvement

Tasks

• Preparation and agreement of temporary deviation approval with customer meanwhile production process improvement

Responsibilities

Implementation of robust quality monitoring procedure

Tasks

• Q-Gates / Red-Rabbits definition

Tasks

• Implementation of Q-Gates / Red-Rabbits including training

Task

• Measurement / test frequency adjustment considering capacity / cost

Responsibilities

Evaluation of non conforming deliveries to customer

Tasks

• Statistical overview preparation of occurred quality complains

Tasks

• Root cause analysis by problem solving sheet use

Tasks

• Monitoring of improvement actions according root cause analysis

Responsibilities

Internal Audit

Tasks

• Evaluation of production process according root cause analysis

Tasks

• Preparation of detailed action plan based on findings and monitoring of improvement implementation on time

Tasks

• Improvement evaluation by audit

Responsibilities

Advanced Quality planning

Tasks

• APQP planning and team moderation
• FMEA (Design and Process)

Tasks

• QM-Plan (Control-Plan, measurement plan)
• MSA and SPC

Tasks

• IRM, feasibility study, drawing review and release
• R@R and PPAP (acc. Internal milestones and customer requirements)

Responsibilities

Implementation of APQP documents in series production

Tasks

• Detailed review of APQP documents

Tasks

• Match between APQP documents and plant conditions

Tasks

• Support / moderation / preparation of document adaptation process acc. needs considering all requirements of the customer

Responsibilities

Implementation of adapted quality documents in plant

Tasks

• Scheduling / monitoring of new APQP documents implementation actions

Tasks

• Support in quality procedure implementation until PPAP

Tasks

• Lead of lessons learned team