Brown Field Plant

Following a summary of our responsibilities and tasks for sucessfull project improvements
Project: Single Part production – Quality Improvement

Responsibilities

Improvement scenario preparation according quality issue findings

Tasks

  • Quality production issue detection by statistical evaluation

Tasks

  • Preparation of improvement scenarios based on root cause analysis

Tasks

  • Organization of internal expertise (CAE, CAD,…)

Responsibilities

Organization of improvement actions in running production

Tasks

  • Detailed planning (timing, cost, resources,…) of improvement implementation

Tasks

  • Monitoring and double check of scheduled activities of all involved departments and suppliers

Tasks

  • New R@R and PPAP procedure support
Project: Chassis Assembly Line – Volume Increase

Responsibilities

Planning and launch of production line upgrade

Tasks

  • Lean process concept planning based on time/quality/cost requirements

Tasks

  • Bank build / production line upgrade timing planning and daily supervision

Tasks

  • Organisation and monitoring of equipment shipment and installation

Responsibilities

Planning and launch of new equipment in existing production line

Tasks

  • Detailed planning (timing, cost, resources,…) of improvement implementation

Tasks

  • Daily monitoring and double check of scheduled activities of all involved departments and suppliers

Tasks

  • Safe launch ensurement of production and quality requirements
Project: Production Line Movement

Responsibilities

Production consolidation based on strategical efficency improvement

Tasks

  • Strategical Plant Layout re-design based on Lean Management principles

Tasks

  • Close interaction with all customers for new PPAP requirements

Tasks

  • Requirement evaluation for production line movements

Responsibilities

Design / Setup of entire Project for production consolidation

Tasks

  • Re-design of production and internal logistics process

Tasks

  • Timing and action plan for disassembly, movement and reassembly of production equipment incl. bank build for deliveries meanwhile

Tasks

  • Re-Launch support incl. PPAP of consolidated production
Project: Production Insourcing

Responsibilities

Insourcing procedure feasibility analysis

Tasks

  • In-house production capacity review

Tasks

  • Insourcing scenario preparation

Tasks

  • Requirement evaluation for insourcing procedure incl. PPAP

Responsibilities

Design / Setup of entire Project for production insourcing

Tasks

  • Timing and action plan for disassembly at supplier, movement and reassembly in-house of production equipment

Tasks

  • Coordination / calculation / monitoring of bank build for deliveries meanwhile

Tasks

  • Re-Launch support incl. R@R and PPAP of in-house production